How To Implement New Machine Monitoring Software Successfully?

Companies of this tech-oriented world are acquiring real-time sensor-based machine monitoring systems to keep up their competitive edge. Those companies are coming across the reality check that such machine monitoring systems are reasonably priced, and they pay them off swiftly. Machine monitoring and ERP for the manufacturing industry utilizes high-tech sensors embedded in equipment that collects real-time data and transmits that to analytical software wirelessly.

The successful implementation of ERP and machine monitoring software requires vigilant planning and execution. The inventory management app is the first and foremost module of the overall plan for lean manufacturing implementation. The crucial step after that is plan execution that involves measurable goals and assurance of goal alignment with incline strategy and principles. Enhancing productivity and decreasing cost are high on the list of measures generally for tracking machine operations.

Look Over Your Factory To Find The Best Opportunity
Starting installations should provide benefits swiftly. Monitoring implementation on the pilot line offers the best opportunity to exemplify the system’s effectiveness. Developing an ‘island for success’ enhances plant performance. It also permits employees to notice benefits rapidly. Choosing a pilot based on the line is congestion or an operation that has originated consistent production or performance complexities. The advantages will likely be more evident with this approach.

Recognize Key Metrics
The selection of suitable metrics is significant for exemplification monitoring program advantages. It is also crucial for offering an ongoing method to make line adjustments. Matrics should be useful to make immediate line changes and meaningful for long-term tracking. Information about things, for example, slowdowns, line speeds, production volume fluctuations, maintenance repairs, and quality issues is significant to line supervisors.

Come Up With Comprehensive Employee Training
Employees and supervisors will have access to real-time performance information after the successful implementation of machine monitoring software. Equipment operating data is updated continuously with continuous machine monitoring. The meaning of this new approach is that employees and supervisors should learn new methods to utilize this information. They should be trained in how to interpret, view, and act on the new metrics being introduced.

Authenticate System And Data Output
Validation of output accuracy is crucial once the monitoring system is set in place. Validation must initiate as soon as monitoring is ongoing. The development of a manual verification process for the assurance of accurate functioning is also not a bad idea. Validation can end, and underway operations can recommence after the establishment of confidence in the system.

Track Benefits and Adjust Systems According To Requirements
The advantages of machine monitoring are initiated immediately. Well-trained line supervisors and employees initiate making real-time adjustments as soon as information begins to flow from the monitoring software. Results should be posted for all employees as it helps to boost their morale and confidence in the monitoring processes.

Following are some areas of focus:

Operating costs
Scrap and waste
Employee productivity
Equipment performance
quality parts
Plan Rollout To Other Areas
After validating the initial ERP system implementation and after the assurance of correct result production, it’s time to find how to roll out the system on other plant areas. For implementation purposes, select the next area utilizing the same criteria as for the initial pilot. Organizations can cherish greater and greater benefits by following all of the steps that are listed above. The payback can be fundamental, but it requires careful project planning and execution.

Its beneficial features, wide range of use-cases, data-driven production, and flexibility are what makes it outstanding.

So, why are you procrastinating? Lay your hands on your keyboard, and browse MIE Trak Pro’s official website right now!

Top 7 Benefits of Plasma Cutting

Plasma cutting is an advanced cutting technique. It cuts through the thin sheet metal with a focused and ionized jet of gas. It’s known for cutting most non-ferrous metals, especially sheet-pressed steel, under one inch of thickness.

Plasma cutting is the first choice for fast, clean, and cost-effective cutting today. Its effectiveness on both thick & thin sheets and electrically conductive materials makes plasma cutting distinctive from other cutting methods.

But even after such distinctive advantages, many fabricators are unaware of it. This unawareness leads to the metal fabrication of inferior quality. In this article, we will share the top benefits of plasma cutting that you must know.

Top 7 Benefits of Plasma Cutting That You Should Know [400]

High Speed

When it comes to cutting speed, plasma cutters top the charts. It can achieve a high temperature of 40,000 degrees Fahrenheit. This high temperature enables plasma cutters to cut through metal at lightning speed. A plasma cutter can cut a 1.25-inch thick sheet of metal in almost 1.5 seconds. To give you a perspective on how fast that is, an oxyfuel cutter takes around 20 seconds to complete the same task. This high speed of plasma cutting enables manufacturers to get more output in a short period.

Versatility

Traditional cutting methods are not that effective with Aluminium and Stainless Steel. Well, this is not the case with Plasma cutting because of its great versatility. Plasma cutting can cut diverse metals like iron, aluminum, brass, steel, copper, etc.

It can also cut different types of metals stacked over one another. And that too at an impressive cutting speed. You can also achieve this versatility in your cutting operations. For this, you have to invest in Hypertherm plasma cutter parts.

Ease of Use

Plasma cutters are portables as you can take them everywhere with ease. Some brands like Hypertherm are so portable that only a single person can handle Hypertherm plasma cutter parts with ease. You may also consider carrying Hypertherm spare parts for any emergency.

Piercing Speed

Like cutting speed, Plasma Cutting outshines oxyfuel cutting in piercing speed as well. Many times, cutting applications need inside piercing. To pierce 15 mm metal through the Oxyfuel method, it needs a temperature of 1000 degrees Celsius. It takes approximately 30 seconds to achieve that temperature. In contrast, Plasma Cutting doesn’t need this step. So, it can do the same task within two seconds.

Cost-Effectiveness

Plasma cutting helps manufacturers to cut fast, and that too with little waste. Also, it causes little or no loss due to on-job injuries. These factors, and other cost-effective practices, lower the price for the end-user.

Safety

Plasma cutting is a safer option as it relies on inert gases. In comparison, Oxygen-based cutting like Oxy-fuel comes with greater risks. It comes with the risk of accidental ignition or explosion while they are in storage or use.

Future-Proof

Many traditional cutting methods are on the verge of becoming obsolete. It’s because they have stopped growing and adapting to the latest technology trends. In comparison, plasma cutting is undergoing a process of development and growth.

It has adopted the current trends in CAD/CAM design technology, CNC machining, and robotics. Such modern features enable metal manufacturers to stay relevant in these changing times.

Conclusion

Plasma cutting has gained popularity among metal fabricators. It’s mainly due to its unmatched precision and speed. It’s an easy-to-use cutting method that is versatile, cost-effective, and safe. You can leverage this future proof cutting method to produce clean, precise, and sealed cuts. To achieve the best results from this cutting method, you can invest in Hypertherm plasma cutter parts and Hypertherm spare parts.

Steps for Achieving the Perfect Press Brake Bend

Achieving a perfect press brake bend is a complicated task. And to accomplish it, you’ll require to follow several critical steps in a sequence. It means that you cannot skip any of these steps in the process. Each step is like a link in a chain. Adding these links step-by-step will form the whole chain. This is the reason why the success of every step depends on the success of its previous step.

To ensure the proper implementation of these critical steps, you require an advanced and robust press brake machine. For this, you can simply search “amada press brake for sale” on any search engine and get the best press brake machine for bending metals. Now, without any further ado, let’s have a look at the eight steps for achieving a perfect press brake bend.

Steps to Achieve the Best Press Brake Bend

Choose Metal Type

The first step is to choose the metal type. Different metal types have different properties which affect the way they react to stress. Metals also stretch when bent at different rates of force. The degree of this stretch depends on the material of metals. That’s why it is essential to know about the metal type material you’re going to use for the press brake bend. Apart from the metal material, the other factor determining the bend is the thickness of the metal, the shape of the die, etc.

Create Drawing

The next step is to create the drawing of your desired bend. You can do this by determining the shape of the bend that you want to produce. You can also use the previous reference drawings to ensure the preciseness and accuracy of the bend.

Choose the Bending Method

Choosing the most suitable bending method is critical in achieving a perfect bend. Most of the bending methods look identical, but they do have minor differences which sets them apart. Predominantly, there three types of bending methods:

Coining
Air Bending
Bottom Bending
The selection of the bending method will largely depend on what you’re going to make. Apart from these you also have to consider the following factors:

Tools available
Size of the metal
Type of metal

Determine Tonnage

The next step is to calculate the tonnage which is required to bend the material. The tonnage will also depend upon the material of the bending method. Tonnage charts are readily available on the equipment. If you don’t have one, then you can use the Press Brake tonnage calculator.

Assess Tooling Position

After determining the tonnage, you’ve to assess the tooling position of the material. If you need more tonnage than the concentrated load limit of the machine, then you’ve to go for the off-center. You can check if the press machine allows the off-center. If you don’t have one, you can simply search “ Amada press brake for sale” on any search engine. And get a press brake that comes with an off-center loading.

Install the Right Tooling

Once you make all the calculations, it’s time to set up the machine. This is the most time-consuming process. So, you must ensure that all your calculations are accurate. The manual setting up of parts will differ from machine to machine. If you’re missing a part of the machine, you can simply order Amada replacement parts to continue setting up the machine. If you’re still unsure how to set up the machine, you can consult the manual or ask any experienced press brake operator.

Enter Calculations

Once you set up the machine, you’ve to enter the calculations into your press brake machine. This step is highly dependent on the type of machine that you’re using. If you’re using an older machine, then it might require manual programming. However, the modern press brake machine comes with many things pre-configured.

Examine Your Bend

The last step is to examine your bend. You can do this with a test run to ensure that everything is perfect before it goes to mass production. If you find any kind of error or defect, then you should go back to the previous steps to find out the source of the error.

It may happen that the initial parts of the mass production will have some imperfections, and that’s normal. However, you must conduct post-run tests to ensure that all the parts are meeting your standards.

Conclusion

Achieving a perfect bend is a step-by-step process where you must get the previous step right before moving to the next one. While implementing these steps, you might encounter some defective parts of the machine that can slow down the process. You can overcome this challenge by replacing those parts with amada replacement parts.

I hope this guide helped you to understand all the steps involved in the process of getting a press brake bend. If you have any questions or queries, you can post them in the comment section

Perfect Presents For Those in Their Prime

When it comes to buying gifts for people most holidays and occasions make it pretty easy to know what to get. With Christmas you have a lot of help from shops and advertisers telling you all the bright, shiny new things to buy. Most people already have a fair idea of what they want for their birthdays and Easter, of course, is all about the chocolate! But what about buying gifts for people in their prime? For example who knows what to get as a retirement gift? After all it is not an occasion that comes around annually or often enough to know what sort of things you should get. Well fear not as I have managed to compile a list of what I believe to be perfect gifts for people who are in their prime!!

If the person you are buying for enjoys spending time at home relaxing (perhaps enjoying their recent free time thanks to a retirement?) then why not get them something special to do with their hobbies? If the person you are buying for is very into football how about getting them a personalised football book? You can have the front embossed with their name which will make it all the more special and the inside contains football memorabilia and facts about their favourite team from old headlines and newspaper cuttings to photos and match reports (including boardroom dramas!)

If you want to get them something special that they can keep for a long time there are lots of items that you can have engraved or personalised. For example an engraved half pint pewter tankard is not only something they can keep but it will certainly come in useful!! Champagne or Whisky is a good present choice for any occasion and it can be made even more special by having your very own label on the bottle. You can choose from many different types and have whatever you want written on it. Another lovely item to get engraved is a carriage clock or even a watch (this again is another item that will get a lot of use).

A personalised calendar is a very original gifts idea and as it is used all year round, a constant reminder of yourself! If you want to go for a slightly more light hearted gift (but at the same time very useful) why not get them the brilliant ’101 things to do in a shed’. This is a great gift idea as it contains so many different things to keep yourself occupied and busy such as gardening tips, DIY tips, Model making, or fun projects in general. This present will certainly get a lot of use (even if they don’t admit it right away!)

Many people who have a lot of free time on their hands find themselves wanting to use that time to find out more about their family history. This can be done with a ‘Family History Pack’ this pack includes all the necessary information and tools in order to trace your family tree. This is the perfect gift for keeping yourself busy and finding out some fascinating information about your family.

Gardening tools are always a lovely idea as it is a useful item but at the same time something to help enjoy your favourite hobbies. You can buy them in sets or individually and you can even have them personalised to make them individual and special!

If the person you are buying a gift for enjoys cooking why not get them a good cook book or even a cooking journal so that they can come up with their own unique ideas and jot them down as they go along. It could even end up being something that is passed down through generations?

For more personalised gifts ideas why not visit getting personal.co.uk? If the person or people you are buying your gifts for plan on seeing the world and travelling there are so many fantastic gift ideas to choose from. There are many items you can purchase to help them along on their travels such as personalised luggage, passport holders, engraved travel clock and you can even help chronicle them and keep the memories forever with a leather travel journal, travel notes and even a world map to mark the places that they have been.

Once you get started you will find there will be no end of ideas to choose from and you will soon become an expert at buying unique gifts for any occasion!

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