Top 7 Benefits of Plasma Cutting

Plasma cutting is an advanced cutting technique. It cuts through the thin sheet metal with a focused and ionized jet of gas. It’s known for cutting most non-ferrous metals, especially sheet-pressed steel, under one inch of thickness.

Plasma cutting is the first choice for fast, clean, and cost-effective cutting today. Its effectiveness on both thick & thin sheets and electrically conductive materials makes plasma cutting distinctive from other cutting methods.

But even after such distinctive advantages, many fabricators are unaware of it. This unawareness leads to the metal fabrication of inferior quality. In this article, we will share the top benefits of plasma cutting that you must know.

Top 7 Benefits of Plasma Cutting That You Should Know [400]

High Speed

When it comes to cutting speed, plasma cutters top the charts. It can achieve a high temperature of 40,000 degrees Fahrenheit. This high temperature enables plasma cutters to cut through metal at lightning speed. A plasma cutter can cut a 1.25-inch thick sheet of metal in almost 1.5 seconds. To give you a perspective on how fast that is, an oxyfuel cutter takes around 20 seconds to complete the same task. This high speed of plasma cutting enables manufacturers to get more output in a short period.


Traditional cutting methods are not that effective with Aluminium and Stainless Steel. Well, this is not the case with Plasma cutting because of its great versatility. Plasma cutting can cut diverse metals like iron, aluminum, brass, steel, copper, etc.

It can also cut different types of metals stacked over one another. And that too at an impressive cutting speed. You can also achieve this versatility in your cutting operations. For this, you have to invest in Hypertherm plasma cutter parts.

Ease of Use

Plasma cutters are portables as you can take them everywhere with ease. Some brands like Hypertherm are so portable that only a single person can handle Hypertherm plasma cutter parts with ease. You may also consider carrying Hypertherm spare parts for any emergency.

Piercing Speed

Like cutting speed, Plasma Cutting outshines oxyfuel cutting in piercing speed as well. Many times, cutting applications need inside piercing. To pierce 15 mm metal through the Oxyfuel method, it needs a temperature of 1000 degrees Celsius. It takes approximately 30 seconds to achieve that temperature. In contrast, Plasma Cutting doesn’t need this step. So, it can do the same task within two seconds.


Plasma cutting helps manufacturers to cut fast, and that too with little waste. Also, it causes little or no loss due to on-job injuries. These factors, and other cost-effective practices, lower the price for the end-user.


Plasma cutting is a safer option as it relies on inert gases. In comparison, Oxygen-based cutting like Oxy-fuel comes with greater risks. It comes with the risk of accidental ignition or explosion while they are in storage or use.


Many traditional cutting methods are on the verge of becoming obsolete. It’s because they have stopped growing and adapting to the latest technology trends. In comparison, plasma cutting is undergoing a process of development and growth.

It has adopted the current trends in CAD/CAM design technology, CNC machining, and robotics. Such modern features enable metal manufacturers to stay relevant in these changing times.


Plasma cutting has gained popularity among metal fabricators. It’s mainly due to its unmatched precision and speed. It’s an easy-to-use cutting method that is versatile, cost-effective, and safe. You can leverage this future proof cutting method to produce clean, precise, and sealed cuts. To achieve the best results from this cutting method, you can invest in Hypertherm plasma cutter parts and Hypertherm spare parts.

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